Abrasion Resistant Coating for Plastic
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Abrasion Resistant Coating for Plastic

Abrasion resistant coating for plasticis a functional coating that rapidly cures under ultraviolet (UV) irradiation and offers high abrasion resistance. Its core advantage lies in the combination of fast curing and exceptional wear resistance. This coating provides floors with outstanding resistance to abrasion and scratches while also meeting environmental protection requirements.
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Description

Technical Parameters

Huzhou Jiafu Macromolecular Material Co., Ltd. is one of the most reliable manufacturers and suppliers of abrasion resistant coating for plastic in China. Welcome to wholesale bulk high-grade abrasion resistant coating for plastic for sale here from our factory. We also accept customized orders.

 

Core Information

 

1. Product Introduction

Abrasion resistant coating for plasticis a functional coating that rapidly cures under ultraviolet (UV) irradiation and offers high abrasion resistance. Its core advantage lies in the combination of fast curing and exceptional wear resistance. This coating provides floors with outstanding resistance to abrasion and scratches while also meeting environmental protection requirements.

 

2. Core Value Proposition

  • Solve high-traffic pain points: Ordinary UV coatings have insufficient wear resistance, causing flooring in high-traffic areas to wear quickly and lose gloss, resulting in short renovation cycles.
  • Key features: ≥2H high hardness + RTS Level 2; wear-resistance test ≤0.05 g; reduces maintenance costs by 70%.
  • Additional assurances: Low VOC ≤5 g/L, 6–8° matte finish, level-0 adhesion, suitable for mass production on PVC flooring.

 

Core Advantages of abrasion resistant coating for plastic

 

1. High-hardness wear-resistant core technology
  • High-hardness wear-resistant formulation: Incorporates high-hardness ceramic powder, achieving hardness ≥2H (GB/T 6739-2006), which is one grade higher than ordinary UV coatings (≥H). Wear loss ≤0.05 g.
  • RTS Level 2 certification: Passed the RTS wear-resistance rating, suitable for high-traffic environments with ≥5,000 daily footfall, clearly differentiated from products designed for low-traffic areas.
  • Dual-stage high-energy curing: Primer 130–213 mJ/cm² and topcoat 508–808 mJ/cm² create a dense wear-resistant layer, delivering 40% higher wear resistance compared to conventional curing energy levels.
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2. High-traffic scenario adaptability
  • Target applications: Office-building lobbies, supermarket aisles, airport waiting halls, metro transfer areas-scenarios with extremely high foot traffic.
  • Compatible substrates: PVC flooring (smooth texture preferred), focusing on core substrates used in high-traffic flooring.
  • Construction advantages: Winter preheating at 85–115°C (19–25 seconds); 8–10 g topcoat application; production line speed up to 60 meters per minute.
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3. Long-lasting effect and cost advantage
  • Extended renovation cycle: Extended from 1 year to 5 years, saving 200,000 RMB per 10,000 m² annually in renovation costs.
  • Weathering durability: 1000-hour xenon-arc aging test shows no gloss loss and no cracking, suitable for long-term, high-load indoor use.
  • Environmental compliance: Low VOC ≤5 g/L, solvent-free evaporation, compliant with EU REACH standards and suitable for export requirements.
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Construction process

 

Step

Construction content

Curing energy / Key parameters

Differentiation objectives

1

Substrate Pre-treatment

– Clean surface oil and dust; smooth PVC substrate preferred

Smooth substrates enhance wear resistance, unlike textured substrates

2

Winter Substrate Pre-heating

– Infrared heating 19–25 s, 85–115°C

Gentle preheating prevents PVC substrate deformation

3

Roll-coating PVC Ultra-wear-resistant Primer JF-PVC2101B

– Application amount 8–10 g

High-hardness primer laying the foundation for wear resistance

4

Primer Curing

– Energy 130–213 mJ/cm², power 214–314 mW/cm²

High-energy curing improves primer hardness

5

Roll-coating Wear-resistant Topcoat JF-PVC8108M

– Application amount 8–10 g

Provides the wear-resistant function

6

Topcoat Leveling

– Winter infrared heating 105–150°C, 12–23 s

Ensures uniform coating and prevents uneven wear in high-traffic areas

7

Topcoat Curing

– Energy 508–808 mJ/cm², power 508–808 mW/cm²

Equal-power curing creates a dense, highly wear-resistant film

 

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Construction Precautions

 

  • Substrate selection: Smooth-texture PVC substrates are preferred; wear resistance is 30% higher than deep-textured substrates.
  • Energy control: Strictly follow the specified curing-energy parameters; insufficient energy will reduce wear resistance.
  • Storage & handling: Store sealed at 5–35°C, avoid direct sunlight; unopened shelf life is 6 months.

 

Technical Specifications

 

Coating Hardness

GB/T 6739-2006

≥2H

Higher than most products (≥H), suitable for high-traffic wear-resistance requirements

RTS Rating

Level 2

Certified wear-resistance level, clearly indicating suitability for high-traffic scenarios

Curing Energy (Topcoat)

UV energy tester

508–808 mJ/cm²

High-energy curing reinforces the wear-resistant layer

Winter Preheating Temperature

85–115°C

Gentle preheating protects PVC substrates

Wear Loss

Wear-resistance test

≤0.05 g

40% better wear resistance than ordinary UV coatings

Adhesion

GB/T 9286-1998

Level 0

Ensures long-term adhesion without peeling

Coating Hardness

GB/T 6739-2006

≥2H

Higher than most products (≥H), suitable for high-traffic wear-resistance requirements

 

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