Wear Resistance Coating
Description
Technical Parameters
Huzhou Jiafu Macromolecular Material Co., Ltd. is one of the most reliable manufacturers and suppliers of wear resistance coating in China. Welcome to wholesale bulk high-grade wear resistance coating for sale here from our factory. We also accept customized orders.
Core Information
1. Product Introduction
abrasion resistant coating for plastic is an ultraviolet (UV) curable floor coating with excellent abrasion resistance. By incorporating high-hardness materials and wear-resistant powders, it enhances the durability of wooden floors, making them more resistant to wear. It is particularly suitable for use in public spaces.
2. Core Value Proposition
- Solving high-traffic challenges: Addresses issues of flooring in areas with 5,000+ daily foot traffic, such as "easy scratching and frequent refinishing."
- Core Features: Coating withstands over 8,000 abrasion cycles, far exceeding ordinary UV coatings; the refinishing cycle is extended from 1 year to 5 years.
- Additional Assurance: Low-VOC, environmentally friendly formulation + 3–30 seconds UV rapid curing, ensuring fast construction and minimal downtime.
Core Product Advantages
1. abrasion resistant coating for plastic core technology
- Wear-resistant formulation: Enhanced with high-hardness nano-ceramic powder and specialized abrasion-resistant additives to form a "dual-protection wear layer." Hardness reaches 2H–5H (GB/T 6739-2006), which is 3–5 times higher than thin-film UV coatings (≥HB).
- Precisely matched viscosity: The UV wear-resistant primer has a viscosity of 5000–7000 CPS (GB/T 9751.1-2008), significantly higher than elastic UV primers (2520–3540 CPS). This results in a 0.3 mm wear-resistant layer, improving impact resistance by 40%.
- Validated test performance: Meets the industry high standard of >8000 abrasion cycles, far exceeding ordinary UV coatings (3000–5000 cycles).
2. High-traffic scenario adaptability
- Dedicated application scenarios: Shopping mall corridors, office building lobbies, hotel banquet halls, airport waiting areas, and other spaces with daily foot traffic ≥ 3,000 people.
- Compatible substrates: Solid wood flooring and multi-layer engineered wood flooring (covering mainstream substrates used in commercial spaces).
3. Environmentally friendly and durable
- Environmental compliance: Low-VOC formulation with solvent-free curing; meets environmental acceptance standards for commercial spaces and protects the health of maintenance personnel.
- Long-term durability: Under normal use, the coating lifespan reaches 10–20 years, which is 2× longer than skin-feel UV coatings used in furniture applications (5–8 years). The annual maintenance cost per square meter is reduced by 60%.
- Adhesion performance: Achieves 0-grade adhesion (GB/T 9286-1998). Combined with the process of "3 layers of wear-resistant basecoat + 2 layers of anti-scratch topcoat", it prevents coating detachment caused by heavy foot traffic.
Dedicated construction process
|
Step |
Construction content |
Curing energy / Key parameters |
Differentiation Objectives |
|
1 |
Substrate pretreatment: sanding with 320-grit sandpaper + degreasing and dust removal |
320 grit |
Enhances basecoat adhesion; suitable for high-traffic flooring |
|
2 |
Roll-coating water-based UV adhesion primer + infrared drying |
– |
Builds the fundamental adhesion layer; different from elastic UV coatings that use "elastic putty base" |
|
3 |
Roll-coating low-odor UV adhesion primer + UV semi-curing |
150–250 mj/cm² |
Strengthens interlayer bonding |
|
4 |
Roll-coating elastic crystal putty + UV semi-curing |
80–120 mj/cm² |
Fills micro-defects in the substrate; improves impact resistance |
|
5–6 |
Roll-coating 2 layers of UV hardening basecoat (JF-ZM435) + semi-curing for each layer |
100–200 mj/cm² per layer |
Increases coating hardness from 2H to 5H |
|
7–9 |
Roll-coating 3 layers of UV wear-resistant basecoat (JF-ZM601) + semi-curing for each layer |
80–120 mj/cm² per layer |
Core differentiator: 3-layer stacked wear-resistant structure; other products only use 1–2 layers |
|
10 |
Roll-coating transparent sanding basecoat + UV semi-curing |
110–190 mj/cm² |
Improves surface smoothness |
|
11 |
Light sanding with 320-grit sandpaper |
– |
Removes burrs; ensures smooth topcoat application |
|
12–13 |
Roll-coating 2 layers of 5° anti-scratch topcoat (JF-ZM805D) + final curing |
350–500 mj/cm² (final curing) |
Final anti-scratch and wear-resistant layer; gloss level 5–7° (GB/T 9754-2007) |
Construction Precautions
- Environmental Requirements: Construction temperature 5–30°C; ensure ventilation and dryness; avoid high temperatures (>40°C) or low temperatures (<0°C).
- Equipment Compatibility: It is recommended to use a high-pressure airless coating machine to ensure uniform application of the wear-resistant primer (film-thickness tolerance ≤0.02 mm).
- Storage & Handling: Use the coating within 15 days after opening; any remaining material must be sealed tightly.
Technical Specifications (Highlighting Differentiating Indicators)
|
Test Project |
Test Standards |
Standard value |
Differences from other UV coatings |
|
Coating Hardness |
GB/T 6739-2006 |
≥4H (up to 5H) |
Thin-film / elastic / soft-touch UV coatings are only ≥HB |
|
Wear Resistance (Cycles) |
Industry abrasion test standard |
>8000 cycles |
Regular UV coatings only 3000–5000 cycles |
|
Adhesion |
GB/T 9286-1998 |
Grade 1 |
Common indicator, but paired with a 3-layer primer system for high-traffic applications |
|
Viscosity of UV Wear-Resistant Primer |
GB/T 9751.1-2008 |
5000–7000 CPS |
Higher than elastic UV primer (2520–3540 CPS), forming a thicker wear-resistant layer |
|
Final Curing Energy |
– |
350–500 mj/cm² |
Higher than soft-touch UV coatings (400–600 mj/cm² but focused on matte; this product focuses on hardness) |
|
VOC Content |
Environmental testing standards |
Low VOC (no solvent evaporation) |
Common indicator, emphasizing suitability for commercial space environmental acceptance |
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